HEATING THE BILLET
HEATING THE BILLET
HOME — CAPABILITIES
Cutting, forging, heat treatment, machining and inspection run inside a single works at Ghaziabad. Here is the iron that does it — hammer to furnace to chuck.
A malleable billet or ingot is worked to a pre-determined shape by hammering or pressing — strengthening the material, not just shaping it. We run closed die, open die and ring rolling.
Metal shaped between machined dies for repeatable, near-net components in production quantities.
Hammer and press work between flat or simple dies for large shafts, blocks, discs and one-off shapes.
Seamless rolled rings, wheels and tyres with continuous grain flow, up to Ø 2200 mm.
| Equipment | Qty. | Capacity |
|---|---|---|
| Pneumatic Forging Hammer | 01 | 2 MT |
| Hydraulic Forging Hammer | 02 | 8 MT |
| Hydraulic Press | 01 | 500 MT |
| Heating Furnace | 02 | 10 MT |
Controlled heating and cooling cycles that relieve forging stresses, refine structure and set the mechanical properties the drawing demands.
Excess material comes off to the drawing — VMC, VTL, CNC, lathes, radial drills, boring, planer-miller and band saws, all capable of close-tolerance work. 25+ machines on the floor.
| S.No. | Machine | Qty. | Capacity |
|---|---|---|---|
| 1 | Lathe Machine 07 Mtr. | 01 | 24" Chuck |
| 2 | Lathe Machine 8 | 02 | 32" Chuck |
| 3 | Lathe Machine 16 | 02 | 30" Chuck |
| 4 | Lathe Machine 20 | 02 | 30" Chuck |
| 5 | Lathe Machine 12 | 01 | 48" Chuck |
| 6 | Lathe Machine 12 | 02 | 30" Chuck |
| 7 | Lathe Machine 12 | 01 | 24" Chuck |
| 8 | Lathe Machine 10 | 01 | 24" Chuck |
| 9 | Lathe Machine 10 | 01 | 16" Chuck |
| 10 | VTL | 04 | 48" Chuck |
| 11 | Radial Drill 2 | 03 | 72" OD |
| 12 | Radial Drill 1.5 | 01 | 36" OD |
| 13 | Bench Grinder Speed | 03 | 8" |
| 14 | Hand Grinder | 03 | 7" |
| 15 | Hand Grinder | 02 | 4" |
PLUS: VMC · CNC · BORING M/C · PLANER-MILLER · BAND-SAW M/C
Grade-verified steel from established mills, checked at the gate.
Billets sawn to calculated weight for each forging.
Brought to forging temperature in 10 MT furnaces.
Hammered or pressed to shape — closed die, open die or ring rolled.
Flash and excess removed before heat treatment.
Normalized, hardened, tempered or annealed to spec.
Turned, drilled and milled to drawing tolerance.
Grinding and finishing to the required surface condition.
UT, hardness, MPI and dimensional checks signed off.
Marked, packed and dispatched with documents.
Tell us the shape, grade and weight — we'll confirm feasibility and quote from this exact floor.